Spirulina can be grown in India wherever warm, sunny weather and clean alkaline water are available, but it is a factory-style enterprise, not a field crop: it needs lined tanks, a culture of a tested strain, careful water chemistry and a buyer for the dried powder. Reliable Indian figures for yield per square metre and selling price were not available for this page, so ask a source such as CSIR-CFTRI Mysuru, a KVK or a processor for current numbers before you invest.

The technical basics below come from a published review of two large commercial farms in Thailand and the USA. Small Indian units copy the same principles on a smaller scale.

How it is grown

  • Culture: spirulina (Arthrospira) grows naturally in alkaline lakes. Farms grow it in shallow open ponds shaped as a rectangular channel (raceway), with a paddle wheel to circulate the water. The Thai farm in the review ran 13 concrete ponds of 2,000 m2 each and the US farm 30 plastic-lined ponds of 5,000 m2 each. A small farm uses a tank of a few square metres.
  • Strain: the review stresses that a strain that does well in the laboratory may not behave the same outdoors, so strain selection for local conditions matters. Get the starter culture from a reliable source such as CSIR-CFTRI, which is listed as the developer of a rural spirulina production technology on the government's science and technology portal.
  • pH: kept at 9.5 to 10.5 using carbon dioxide. The high alkalinity keeps most competing organisms out, but contamination by other algae, insects and dirt is still the main practical problem.
  • Warm weather: the Thai farm, with mean temperatures of 25 to 29 °C, produced all year; the US farm, with a colder winter, could produce only from April to October. Check your winter water temperature before you plan the year.

Culture medium

The review gives a simplified Zarrouk medium, the standard recipe for spirulina. Trace elements are adjusted to your water quality, and nitrate can be replaced by ammonia water if cheaper.

IngredientGrams per litre
Sodium bicarbonate (NaHCO3)16.8
Dipotassium phosphate (K2HPO4)0.5
Sodium nitrate (NaNO3)2.5
Potassium sulphate (K2SO4)1.0
Sodium chloride (NaCl)1.0
Magnesium sulphate (MgSO4.7H2O)0.2
Calcium chloride (CaCl2.2H2O)0.04
Ferrous sulphate (FeSO4.7H2O)0.01
EDTA0.08
  • Use food-grade chemicals and clean water, and keep tanks covered from rain and animals; a food-grade product cannot be made from a contaminated culture.

Harvest, drying and quality

  • Harvest: in the commercial farms the algae are filtered through screens and concentrated to a wet cake of about 15% solids.
  • Drying: large farms spray-dry the cake to a fine powder and pack it in oxygen-barrier bags to protect the less stable components such as beta-carotene. Small units use low-temperature drying under cover; sun-drying risks contamination and loss of quality.
  • Quality yardstick: the Japanese Health Food Association standard quoted in the review asks for crude protein above 50% and moisture below 7%, negative coliform, and limits on arsenic (below 2 ppm) and lead (below 20 ppm). The US FDA limits insect fragments and rodent hair. Indian food-supplement sales fall under FSSAI rules; ask FSSAI or your food-safety officer which licence and tests apply.

Cost and returns

  • No verified current Indian figure for tank cost, yield or selling price was available. NABARD has published a model bankable project on spirulina; read its assumptions and update the prices before using them.
  • Arithmetic to do yourself: annual income = kg of dry powder harvested per day x harvest days x price per kg you can really get. Get a written price quote from a buyer for your powder grade first, then work back to the tank area you need.
  • Costs to list: lined tanks or ponds, paddle or aerator and power, chemicals for the medium, filtering and drying equipment, packing, testing, labour and licences.
💡 Tip: Run one small tank through a full season, send a dried sample to an accredited lab for protein and heavy-metal tests, and ask a buyer to quote on that sample before building more.

Market and risks

  • Spirulina sells mostly as a food supplement and health food, as a feed ingredient (especially for aquaculture) and as a blue colour extract, according to the review. Parry Agro Industries is listed in it as an Indian producer. Large producers set the price for bulk powder, so a small farm usually does best selling tablets or capsules or powder directly under its own food licence.
  • Be careful with training sellers and "buy-back" schemes that charge a fee for a starter kit and promise monthly income. Ask to see a working farm and its sales records.
  • Risks include culture crashes in cold or rainy spells, contamination, lack of a licensed market, and unsold stock.
  • For group marketing see FPO; for subsidy options see subsidy finder.

Sources